Warehousing

Bringing storage discipline and dispatch readiness to a multi-city electronics network

We reorganized inventory flow, location governance and replenishment logic for a distributor handling fragile, serial-tracked inventory across multiple regions.

Plan my warehouse model All case studies

Modern warehouse with shelving and packaged inventory

6Regional nodes aligned

32%Faster putaway cycle

98.9%Location accuracy achieved

21%Secondary freight saved through better stock placement

Client brief

The client had stock spread across crowded storage zones, uneven fill rates, and low visibility into slow-moving versus high-rotation inventory.

Fragile electronics required serial-level control and safer handling paths.
Putaway lag was delaying dispatch readiness on replenishment stock.
Cycle counts were reactive instead of systematic.

Dellexo operating model

We implemented dock booking, quarantine inspection, ABC zoning, replenishment triggers and weekly slotting reviews that matched real dispatch velocity.

Separate racks for launch stock, replenishment stock and slow movers.
Bin logic redesigned around weight, fragility and dispatch frequency.
Cycle count calendar linked to movement criticality instead of generic monthly counts.

How we manage this on ground

Dock-to-quarantine control

Inbound goods are inspected, counted and serial-matched before they are released into active storage zones.

Structured putaway

Putaway tasks are prioritized by next dispatch demand, enabling urgent SKUs to reach active bins first.

Bin replenishment

Fast movers are automatically topped up from reserve stock using min-max thresholds reviewed by shift leads.

Cycle count discipline

Daily and weekly count plans close gaps before they become dispatch disruptions or stock adjustment surprises.

Warehouse storage racks — Storage zones reorganized around product movement and handling risk.

Warehouse aisle with organized bins — Clear aisle and bin logic reduced search time for both picking and cycle counts.

Warehouse team at receiving dock — Receiving dock checks ensured serials, cartons and quality status were validated early.

18%Improvement in dispatch readiness across top-selling SKUs

41%Lower manual searching due to cleaner rack and bin mapping

WeeklyException review with ageing, damage, holds and replenishment gaps

DailyPutaway and cycle-count dashboards by shift and location

Need warehousing built for control?

We can design storage logic, replenishment rules and daily controls around your inventory behavior and dispatch demand.

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